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Troubleshooting 3 Fusing Issues During Garment Manufacturing

Fabric fusing provides structure, enhances drape, and streamlines garment assembly. Like any powerful tool, it can present challenges if not handled correctly.


Quick Fuse understands the importance of a smooth fusing process. We offer a wide range of high-quality fusible interlinings designed for various fabrics and applications. Additionally, our team boasts extensive expertise in apparel production Passaic, making us your one-stop shop for all things fusing in New Jersey.


Coming back to the challenges, let’s take a look at some common fusing issues and solutions.


1. Bonding Struggles

The most dreaded issue – the interlining refuses to adhere to the fabric. This can stem from several causes:


· Temperature Settings: Fabric is bonded with heat-activated glue. Incorrect temperature settings are a common foe. To address this fusing issue, we ensure our fusing press is calibrated and matches the recommended temperature for your specific interlining and fabric combination.

· Pressure Play: Insufficient pressure can lead to weak bonds. To address this, we verify our press settings deliver the appropriate pressure for the materials we're using. Worn-out press pads might also contribute to uneven pressure distribution—we replace them if necessary.

· Material Mismatch: Not all interlinings are created equal. Choose an interlining specifically designed for your fabric type and weight. For instance, a lightweight interlining won't provide adequate structure for a heavy fabric. Quick Fuse offers a comprehensive range of interlinings to match your project's needs.


2. Adhesive Marks

Ever noticed adhesive marks on the garment's face? This is strikethrough, where adhesive seeps through the fabric, creating an unsightly blemish.


The usual suspects are:


· High Temperatures: Excessively high temperatures are the main cause of this issue. We double-check our temperature settings and turn them down if necessary.

· Delicate Fabrics: These fabrics are more prone to strikethrough. Consider using a lightweight interlining or a barrier cloth placed between the fabric and interlining to prevent adhesive transfer.


3. Fabric Blisters

Scorch marks or bubbling on the fabric's surface indicate scorching. This often happens due to high temperatures, and we address it by lowering the heat settings and testing on a scrap piece first.


Solutions for Flawless Fabric Fusing


Here are some precautionary measures to prevent the above fusing issues:


· Pre-Shrinking: Pre-shrink your fabric before fusing, especially with natural fibers prone to shrinkage. This ensures the fused components maintain their shape after washing.

· Conduct Test Fuses: We always conduct test fuses on scrap fabric from our main roll. This allows us to experiment with temperature, pressure, and dwell time settings to achieve optimal results before tackling the actual garment pieces.

· Quality Counts: Invest in high-quality fusible interlinings from reputable suppliers. Our interlinings are formulated for consistent performance and minimal fusing issues.

· Regular Maintenance: We schedule regular maintenance for our fusing press to ensure temperature calibration and proper functioning.


Partner with Us for Fusing Success in New Jersey

By partnering with a production company that understands fusing issues and implements these solutions, you can achieve professional-looking garments with perfectly fused interlinings.


Quick Fuse is in New Jersey to be your partner in garment construction success. We offer top-notch fabric fusing service Passaic, expert advice, and exceptional customer service. So, overcome fusing fears and embrace the power of flawless garment production with Quick Fuse by your side!


Get in touch for our services.


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